DEFORM News
The DEFORM simulation (Batch) Queue is a software solution that allows automated sequencing of simulations as licenses become available.
A 64-bit FEM engine is currently being introduced for DEFORM-3D.
The use of DEFORM in the development of new patent pending tilt rolling and sputtering processes is the topic of this issue.
Spring 2009
A ring rolling code was summarized in DEFORM News last Spring. Since that edition, a number of applications have been developed and published. Extensive code testing has been performed, in conjunction with ongoing development.
Winter 2009
Decoupled die stress analysis is a very popular tool to increase die life and understand the root cause of failures. In this issue, setup tips are provided from a DEFORM technical support staff.
Fall 2008
Coupled die stress analysis is required from time to time to detect mid-stroke tooling failures. A case of a piston punch is described in this issue. The case study is contrasted with the results from a decoupled analysis, which underestimated the maximum tooling stress.
Summer 2008
White layer in machining is discussed. This is a very sophisticated application of microstructure analysis to a machining simulation. The results matched experimental data with excellent correlation.
Spring, 2008
After years of development, a practical ring rolling simulation capability is available in DEFORM. A summary of the current capabilities is the focus of this issue.
Winter, 2008
DEFORM has been capable of running simulations with multiple deforming bodies for years. The feature article summarizes a range of 3D mechanical joining applications.
Fall, 2007
SFTC has moved to a new office building in Columbus, Ohio. Recent developments in parallel computing are discussed – including the ability to simulate large deformation models with more than a half million elements.
Summer, 2007
Recent developments in rolling simulations are summarized.
Spring, 2007
Microstructure prediction has been a high priority development priority for years. An example of CA microstructure prediction is discussed.
Winter, 2007
Die wear has been the subject of researchers for years. An excellent production application, courtesy of Formtech is summarized.
Fall, 2006
DEFORM-2D Version 9.0 and DEFORM-3D Version 6.0 are summarized. An overview of press behavior (movement control) functionality is summarized. An excellent example of production cutting (machining) simulation is show.
Spring, 2006
A very sophisticated DEFORM-HT simulation from the CASH Project in Germany is summarized.
Winter, 2006
DEFORM is used in a wide range of aerospace applications. Boeing 777ER applications are highlighted after a world record flight.
Fall, 2005
DEFORM-F2 is the 'next generation' replacement for DEFORM-PC after nearly eleven years in production. DEFORM-F3 provides an extremely easy-to-use three-dimensional simulation system for small to mid-sized companies moving into 3D simulation. A project summary of a task within the PRO-FAST Project is included. In this case, a thin walled pipe upsetting operation was optimized in the production of Mk 84 bomb cases.
Summer, 2005
DEFORM-3D has been used to model the process of tube piercing. A specialized updating algorithm using lagrangian and ALE has been developed to reduce computation time without sacrificing accuracy in this complex process. Simulating this process was impractical in the past. Additionally, a summary of DEFORM-3D / DEFORM-F3 version 5.1 and DEFORM-2D / DEFORM-F2 is included.
Spring, 2005
Heat transfer has been included in DEFORM, since its' inception in the late 1980's. Conduction, convection and radiation have a significant influence on material flow, microstructure, process times and product quality. In times of rapidly rising energy costs, heating times are being examined closely by leading companies. A review of heat transfer fundamentals and the influence of view factors is presented.
Winter, 2005
DEFORM developments continue to be based on user requirements. DEFORM-HT can be used to model grain size in superalloys. Developing optimum grain size is critical to the mechanical properties. An example of a 3D machining simulation is included.
Fall, 2004
DEFORM-HT has continued to mature. An example of the heat treatment of a helical gear is discussed. A new system is being released specifically targeting shape-rolling simulation. This system is based on an ALE solution method.
Summer, 2004
Recent developments in optimization provide the ability to reverse engineer process information such as heat transfer coefficients from experimental data. This approach can be used for flow stress, friction or other difficult-to-measure data. A trapped gas feature has been included in DEFORM-2D. Additionally, information on upcoming releases is provided.
Spring, 2004
Recent developments in DEFORM-3D provide a practical thread rolling simulation capability. While possible in the past, the current system exhibits considerable improvements in speed and robustness. Additionally, a summary of a recent induction heating application is described.
Winter, 2004
An overview of ductile fracture in DEFORM-3D is presented. Additionally, a description of the new gravity (drop) positioning capability in the preprocessor is described. Finally, the performance of the new C-G solver is summarized on large 3D die stress analysis cases.
Fall, 2003
An overview of machining distortion is discussed in this inaugural issue. A summary of new capabilities in DEFORM-3D version 5.0 and DEFORM-2D version 8.0, including the shortcuts in the new GUI is also presented.
