|
|
After years of
development, a practical ring rolling simulation capability is available in
DEFORM. A summary of the current
capabilities in the focus of this issue. |
|
|
|
DEFORM has been capable
of running simulations with multiple deforming bodies for years. The feature article summarizes a range of
3D mechanical joining applications. |
|
|
|
SFTC has moved to a new office
building in |
|
|
|
Recent developments in
rolling simulations are summarized. |
|
|
|
Microstructure prediction
has been a high priority development priority for years. An example of CA microstructure prediction
is discussed. |
|
|
|
Die wear has been the
subject of researchers for years. An excellent
production application, courtesy of Formtech is summarized. |
|
|
|
DEFORM-2D Version 9.0 and
DEFORM-3D Version 6.0 are summarized.
An overview of press behavior (movement control) functionality is
summarized. An excellent example of
production cutting (machining) simulation is show. |
|
|
|
A very sophisticated
DEFORM-HT simulation from the CASH Project in |
|
|
|
DEFORM is used in a wide
range of aerospace applications.
Boeing 777ER applications are highlighted after a world record
flight. |
|
|
|
DEFORM-F2 is the 'next generation' replacement for DEFORM-PC after nearly eleven years in production. DEFORM-F3 provides an extremely easy-to-use three-dimensional simulation system for small to mid-sized companies moving into 3D simulation. A project summary of a task within the PRO-FAST Project is included. In this case, a thin walled pipe upsetting operation was optimized in the production of Mk 84 bomb cases. |
|
|
|
DEFORM-3D has been used to model the process of tube piercing. A specialized updating algorithm using lagrangian and ALE has been developed to reduce computation time without sacrificing accuracy in this complex process. Simulating this process was impractical in the past. Additionally, a summary of DEFORM-3D / DEFORM-F3 version 5.1 and DEFORM-2D / DEFORM-F2 is included. |
|
|
|
Heat transfer has been included in DEFORM, since its' inception in the late 1980's. Conduction, convection and radiation have a significant influence on material flow, microstructure, process times and product quality. In times of rapidly rising energy costs, heating times are being examined closely by leading companies. A review of heat transfer fundamentals and the influence of view factors is presented. |
|
|
|
DEFORM developments continue to be based on user requirements. DEFORM-HT can be used to model grain size in superalloys. Developing optimum grain size is critical to the mechanical properties. An example of a 3D machining simulation is included. |
|
|
|
DEFORM-HT has continued to mature. An example of the heat treatment of a helical gear is discussed. A new system is being released specifically targeting shape-rolling simulation. This system is based on an ALE solution method. |
|
|
|
Recent developments in optimization provide the ability to reverse engineer process information such as heat transfer coefficients from experimental data. This approach can be used for flow stress, friction or other difficult-to-measure data. A trapped gas feature has been included in DEFORM-2D. Additionally, information on upcoming releases is provided. |
|
|
|
Recent developments in DEFORM-3D provide a practical thread rolling simulation capability. While possible in the past, the current system exhibits considerable improvements in speed and robustness. Additionally, a summary of a recent induction heating application is described. |
|
|
|
An overview of ductile fracture in DEFORM-3D is presented. Additionally, a description of the new gravity (drop) positioning capability in the preprocessor is described. Finally, the performance of the new C-G solver is summarized on large 3D die stress analysis cases. |
|
|
|
An overview of machining distortion is discussed in this inaugural issue. A summary of new capabilities in DEFORM-3D version 5.0 and DEFORM-2D version 8.0, including the shortcuts in the new GUI is also presented. |